Case Study: Shuttle vs. Mobile at a Food & Beverage Distributor

The Challenge
A regional food and beverage distributor operating in a temperature-controlled warehouse:

  • Hundreds of SKUs
  • Frequent inventory rotation
  • Seasonal product fluctuations
  • Limited building expansion options
  • A need for direct pallet access

The operation needed to increase pallet positions without sacrificing selectivity or disrupting daily throughput.

Why Pallet Shuttle Wasn’t the Ideal Fit
A Pallet Shuttle System was evaluated, but the operation faced challenges:

  • SKU variety reduced deep-lane efficiency
  • Constant product rotation complicated lane management
  • Mixed pallet profiles limited standardization
  • Operational flexibility was more important than automation speed
  • The capital investment exceeded operational needs

The facility didn’t need maximum throughput — it needed adaptable density and accessibility.

Why Mobile Racking was a Fit
Mobile Racking provided:

  • Significant storage density gains
  • Direct access to inventory
  • Flexibility for changing SKU profiles
  • Lower implementation cost
  • Better use of existing refrigerated space
  • Reduced energy costs through smaller cubic cooling volume

The result was a high-density storage solution that aligned with the operation’s real priorities: flexibility, accessibility, and optimal use of space. Let us evaluate and optimize your space potential.  Please email or call us at 877-227-0255.